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Glossary

Continuous weld

A weld that runs uninterrupted along the full length of a joint. The default for structural and load-bearing gate joints.

A continuous weld runs the full length of a joint without breaks. It's the strongest version of any joint geometry and the default whenever the joint is structural, weather-sealed, or visible.

For gate work, every mitre corner, hinge plate, drop-bolt receiver, and footplate weld should be continuous unless there's a specific reason to stitch. Continuous welds also seal the joint against moisture ingress, which matters for hollow sections being galvanised after fabrication: water trapped inside an unsealed joint can flash to steam in the galvanising bath and cause a spectacular failure.

On a 50x25 RHS mitre corner, a 4 mm continuous fillet around all four faces of the tube section is the standard call.

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